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Home  >  Methods  >  Axial Forming  >  Impulses for better splines


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Pulsation Forming = Extended Limits
Impulses for better splines
Animation Axial Forming Rod
Animation Axial Forming Tube
Animation Axial Forming Internal Gear
Impulses for better splines
Increasing demand for the precision of male and female splines demonstrate the limitations of traditional processes like rolling, rack-rolling, broaching and hobbing. Economy, reliability and simple operation are also good reasons for hydraulic forming.
Field of Application and advantages:
Male splines and other outer profiles
Female splines and other inner profiles
Serrations or splines according to DIN or SAE
Inner splines can be formed also in blind holes
Tolerances according to class 5 (DIN 3962), or better
Die can be adjusted in over pin diameter (+-0,02mm)
Block teeth or missing teeth possible
Low tooling costs
Coldformed workpiece
Uniform residual stress
Very small pitch errors
Splines with helix-angles are possible
Short cycle times (typically about 12 sec.)
Excellent surface quality
Low distortion in case of heat treatment process
Good straightness and concentricity
High tool lifetime
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